Leachables and extractables
Leachables and extractables are chemical impurities from packaging or manufacturing equipment that can migrate into a final product. Extractables are chemicals that could migrate under harsh laboratory conditions, while leachables are chemicals that actually migrate into the product during normal storage and use.
Also called: extractables and leachables, E&L, E and L, leachables, extractables
Leachables and extractables (E&L) are chemical contaminants that can migrate from contact materials, such as vials, stoppers, or tubing, into a stored product. They come from packaging or equipment, not from the product itself. Because they sit outside the main substance, they may not show up in a basic purity result, but they can still affect safety and efficacy.
E&L Testing Follows a Two-Stage Process
- Extractables study: This phase uses aggressive solvents and high temperatures to pull chemicals out of contact materials. It builds a worst-case profile of substances that could migrate from vials, stoppers, or tubing under stress.
- Leachables study: This stage tests the actual stored product across its shelf life under normal conditions. It checks which chemicals from the extractables profile actually entered the product during real-world storage.
E&L Matters Beyond a Purity Claim
A standard "99% pure" lab result measures the substance itself, not contaminants from rubber stoppers or plastic vials. Unmonitored leachables can react with the product, change its efficacy, or create toxicological risks that a purity percentage does not capture. Many lab reports for research chemicals omit E&L testing, so a high purity score can still leave unknown exposure from the container.
E&L is different from process-related impurities, such as leftover synthesis reagents, and from degradation products, where the molecule breaks down over time. E&L comes from external packaging and contact materials. Extractables are the theoretical maximum that could leave a material under stress; leachables are the actual contaminants present under normal storage.
Sources
- ICH Q3E Guideline for extractables and leachables
- [PDF] Q3E Guideline for Extractables and Leachables - FDA
- Potential Adverse Effects and Toxicological Risk Assessment
- ICH Q3E Extractables and leachables - scientific guideline - EMA
- Extractables and Leachables FDA Guidance
- [PDF] Guidance for Industry: Container Closure Systems for Packaging ...
- Evaluation of safety and quality impact of extractable and leachable substances in therapeutic biologic protein products: a risk-based perspective
- GUIDELINE FOR EXTRACTABLES AND LEACHABLES
- Extractables and leachables: definitions, differences & facts
- Extractables and Leachables in Pharmaceutical Products: Potential Adverse Effects and Toxicological Risk Assessment
- Extractables and Leachables
- Analysis of Extractables & Leachables in Pharmaceutical Products
- Recommendations for Extractables and Leachables Testing
- Understanding Extractables and Leachables Testing and Analysis
- Extractables and Leachables Information - Thermo Fisher Scientific
- Extractables and Leachables Testing
- Safety Thresholds and Best Demonstrated Practices for Extractables and Leachables in Parenteral Drug Products (Intravenous, Subcutaneous, and Intramuscular)
- Extractables and Leachables: Effective Control Strategies