Peptidetesting

Back to the glossary

Analysis

Leachables and extractables

Leachables and extractables are chemical impurities from packaging or manufacturing equipment that can migrate into a final product. Extractables are chemicals that could migrate under harsh laboratory conditions, while leachables are chemicals that actually migrate into the product during normal storage and use.

Also called: extractables and leachables, E&L, E and L, leachables, extractables

Leachables and extractables (E&L) are chemical contaminants that can migrate from contact materials, such as vials, stoppers, or tubing, into a stored product. They come from packaging or equipment, not from the product itself. Because they sit outside the main substance, they may not show up in a basic purity result, but they can still affect safety and efficacy.

E&L Testing Follows a Two-Stage Process

  1. Extractables study: This phase uses aggressive solvents and high temperatures to pull chemicals out of contact materials. It builds a worst-case profile of substances that could migrate from vials, stoppers, or tubing under stress.
  2. Leachables study: This stage tests the actual stored product across its shelf life under normal conditions. It checks which chemicals from the extractables profile actually entered the product during real-world storage.

E&L Matters Beyond a Purity Claim

A standard "99% pure" lab result measures the substance itself, not contaminants from rubber stoppers or plastic vials. Unmonitored leachables can react with the product, change its efficacy, or create toxicological risks that a purity percentage does not capture. Many lab reports for research chemicals omit E&L testing, so a high purity score can still leave unknown exposure from the container.

E&L is different from process-related impurities, such as leftover synthesis reagents, and from degradation products, where the molecule breaks down over time. E&L comes from external packaging and contact materials. Extractables are the theoretical maximum that could leave a material under stress; leachables are the actual contaminants present under normal storage.

Sources

  1. ICH Q3E Guideline for extractables and leachables
  2. [PDF] Q3E Guideline for Extractables and Leachables - FDA
  3. Potential Adverse Effects and Toxicological Risk Assessment
  4. ICH Q3E Extractables and leachables - scientific guideline - EMA
  5. Extractables and Leachables FDA Guidance
  6. [PDF] Guidance for Industry: Container Closure Systems for Packaging ...
  7. Evaluation of safety and quality impact of extractable and leachable substances in therapeutic biologic protein products: a risk-based perspective
  8. GUIDELINE FOR EXTRACTABLES AND LEACHABLES
  9. Extractables and leachables: definitions, differences & facts
  10. Extractables and Leachables in Pharmaceutical Products: Potential Adverse Effects and Toxicological Risk Assessment
  11. Extractables and Leachables
  12. Analysis of Extractables & Leachables in Pharmaceutical Products
  13. Recommendations for Extractables and Leachables Testing
  14. Understanding Extractables and Leachables Testing and Analysis
  15. Extractables and Leachables Information - Thermo Fisher Scientific
  16. Extractables and Leachables Testing
  17. Safety Thresholds and Best Demonstrated Practices for Extractables and Leachables in Parenteral Drug Products (Intravenous, Subcutaneous, and Intramuscular)
  18. Extractables and Leachables: Effective Control Strategies